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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd
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خانه محصولاتپردازش کاربید تنگستنTungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications
Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications
Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications

Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and Corrosion Resistance for Industrial Applications

جزئیات محصول:
محل منبع: چین
نام تجاری: Sanxin
گواهی: ISO9001
شماره مدل: سانکسین
پرداخت:
مقدار حداقل تعداد سفارش: 1 عدد
قیمت: قابل مذاکره
شرایط پرداخت: L/C، T/T
قابلیت ارائه: 10000 عدد در ماه
اکنون تماس بگیرید
  • اطلاعات تکمیلی
  • توضیحات محصول

اطلاعات تکمیلی
برنامه: سختی بالا و مقاومت در برابر سایش هدف: حلقه های مهر و موم مکانیکی
هدایت حرارتی: 70 - 100 w/m · k مشخصات آلیاژی: YG6/YG8/YG10X/YG20C
انعطاف پذیری: انعطاف پذیری خوب و ماشینکاری روش پردازش: برش، خرد کردن، پولیش کردن
بی حرکت شیمی: بالا استفاده: کاربرد چرخ سنگ زنی
دمای کاری: -200 ° C ~ +800 ° C
برجسته کردن:

High Wear Resistance Tungsten Carbide Shaft,High Rigidity Cemented Carbide Shaft,Corrosion Resistance Tungsten Carbide Fixed Forming Shaft

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High Rigidity Cemented Carbide Shaft

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Corrosion Resistance Tungsten Carbide Fixed Forming Shaft

توضیحات محصول

Tungsten Carbide Fixed Forming Shaft
A core industrial component manufactured from ultra-hard alloy material, specifically designed for forming, guiding, supporting, and conveying applications that demand high wear resistance, precision, and long service life.
Product Overview
This forming shaft combines the near-diamond hardness and exceptional wear resistance of tungsten carbide with the toughness and strength of a cobalt (or nickel) binder phase. Engineered for outstanding performance in harsh operating conditions, it serves as the ultimate solution for replacing traditional shafts made of high-speed steel, tool steel, or hardened steel.
Core Features & Advantages
  • Extreme Wear Resistance & Long Life: Hardness exceeding 90 HRA, with wear resistance tens to hundreds of times greater than high-quality alloy steel. Significantly extends equipment maintenance intervals, reduces downtime, and lowers total cost of ownership.
  • High Rigidity & Anti-Deformation: Exceptionally high elastic modulus (approx. 600 GPa) ensures minimal deformation under heavy loads or high lateral forces, guaranteeing forming or guiding accuracy.
  • Excellent Corrosion Resistance: Offers good resistance to most acids, alkalis, and organic solvents, suitable for humid environments or those with chemical corrosives.
  • Superior Surface Finish: Can achieve a mirror-like surface finish (Ra ≤ 0.02 μm) through precision grinding and polishing. Reduces friction and prevents material adhesion, especially suitable for processing surface-sensitive materials like films, foils, and high-end textiles.
  • High-Temperature Operational Suitability: Maintains high hardness and dimensional stability at elevated temperatures, offering a broad operating temperature range.
Typical Application Fields
  • Plastic Extrusion & Molding: Used as sizing mandrels, feed screw journals, guide rollers, etc.
  • Paper & Textile Industry: Serves as high-precision dewatering plates, doctor blade plates, hot calender rolls, guide rollers, etc.
  • Wire & Strip Processing: Used as drawing capstans, guide wheels, straightening rolls, tension rolls, etc.
  • Printing & Packaging: Precision plate cylinders, coating metering rods, laminating rolls, etc.
  • Food & Pharmaceutical: Smooth surfaces meeting sanitary standards, used for conveyor and forming rolls.
Product Parameter Specifications
Standard parameters for general models. Customization is available based on client requirements (dimensions, tolerances, surface treatment, connection methods, etc.).
Parameter Category Specific Item Standard Specification / Typical Value Remarks
Base Material Main Composition WC-Co Series Cemented Carbide Common grades like YG6, YG8, YG15 (varying Co content)
Optional Binder Phase Cobalt (Co), Nickel (Ni) Nickel-based offers better corrosion resistance
Physical Properties Density 13.8 - 14.8 g/cm³ Depends on cobalt content
Hardness ≥ 90 HRA (approx. 1300 HV) Can be adjusted based on application for wear/toughness balance
Transverse Rupture Strength 2500 - 3500 MPa
Elastic Modulus 580 - 620 GPa
Coefficient of Thermal Expansion 5.0 - 6.0 × 10⁻⁶/K Relatively low, ensuring good dimensional stability
Geometric Dimensions Shaft Diameter Φ5mm - Φ300mm Larger diameters available upon customization
Shaft Length 10mm - 2000mm Limited by process; extra-long shafts require special design
Tolerance Grade Diameter: h5, h6, h7
Straightness: ≤ 0.01mm/m		 Precision grinding achievable per drawing requirements
Surface Treatment Surface Finish Ra 0.02μm - Ra 0.8μm Standard is Ra 0.4μm, can be polished to mirror finish
Coating TiN, CrN, DLC, etc. (Optional) Further enhances wear resistance, anti-stick properties, or corrosion resistance
Structural Features Core Options Solid Shaft: Maximum rigidity
Through-Hole Shaft: Reduced weight, allows for heating/cooling medium flow		 Solid suitable for short spans and heavy loads; Through-hole suitable for long rolls and temperature control applications
Connection Methods Plain shaft, keyway (flat key/spline), threads, flange, etc. Machined to order based on assembly requirements
Operating Environment Operating Temperature -200°C to +800°C (in inert atmosphere or vacuum) Prone to oxidation in air at high temps; recommended below 600°C in air
Suitable Environment High wear, high load, mildly corrosive media Avoid strong oxidizing acids and severe impact
Selection & Customization Services
We understand the uniqueness of different application scenarios. Therefore, in addition to providing standard specification products, we focus on offering comprehensive customized solutions:
  • Dimension Customization: Machined exactly according to your drawings.
  • Material Optimization: Recommend and produce the most suitable cemented carbide grade based on the balance of wear resistance, toughness, and corrosion resistance required.
  • Special Treatments: Provide services like super-finishing, coating, internal hole machining, dynamic balancing correction, etc.
  • Technical Support: Engage from the design phase to assist in optimizing structure, maximizing the performance benefits of the tungsten carbide shaft.

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